What is an Anilox Roller?
An anilox roller meters ink/coating using a tight pattern of laser‑engraved cells. Cell count (LPI), volume (BCM or cm³/m²) and geometry govern laydown and print quality.
Available PAN‑India
Ceramic Anilox Rollers — Precision Transfer, Long Life
Plasma‑sprayed Cr₂O₃ ceramic (~0.25–0.30 mm), laser‑engraved micro‑cells, specified to your ink, plate screen and press speed. Instant quotations and fast dispatch.
Balanced steel/aluminum cores
Volume‑verified (BCM & cm³/m²)
Cleaning guidance
GST invoice • PAN‑India shipping
“Sahi volume, sahi print – bina rukavat ke kaam.”
How We Specify Yours
- Inputs: substrate, ink/coating, plate screen, target density & line speed.
- Rule‑of‑thumb: anilox:plate ≈ 6:1 (validated case‑by‑case).
- Geometry: 60° hex for general work; elongated/open‑channel for high‑flow whites, varnish & adhesives.
Proof & QC
- Baseline volume report in BCM & cm³/m² with microscope cell images.
- Dynamic balance report for core/sleeve.
- Care sheet for daily wipe‑downs and scheduled deep cleaning.
Order Today — Recommended Starting Specs
HD Process (Labels/Film)
4‑color process with clean highlights and stable tone.
- LPI: 900
- Volume: 3.0 BCM (4.65 cm³/m²)
- Geometry: 60° Hex
- Ink: Solvent / Water / UV
Solid Colors & Linework
Rich solids and crisp text without over‑inking.
- LPI: 500
- Volume: 5.0 BCM (7.75 cm³/m²)
- Geometry: 60° Hex
- Ink: Solvent / Water / UV
High‑Opacity White / Coats
Whites, varnishes & adhesives needing higher laydown.
- LPI: 300
- Volume: 10.0 BCM (15.50 cm³/m²)
- Geometry: Elongated / HVP
- Ink/Resin: UV / Aqueous / Adhesive
We finalise LPI & volume after your substrate, plate screen & target density (typical anilox:plate ≈ 6:1). Conversion: cm³/m² = BCM × 1.55.
Selection Guide
| Application | Typical LPI | Volume (BCM) | Volume (cm³/m²) | Geometry Note |
|---|---|---|---|---|
| 4‑Color Process (labels/film) | 700–1000 | 2.0–4.0 | 3.10–6.20 | 60° Hex |
| Pantone Solids | 400–600 | 3.0–6.0 | 4.65–9.30 | 60° Hex |
| High‑Opacity White | 200–400 | 6.5–13.0 | 10.08–20.15 | Elongated / HVP / GMX |
| Aqueous Varnish | 250–500 | 4.0–8.0 | 6.20–12.40 | 60° / Open‑channel |
| UV Varnish / Adhesive | 200–400 | 5.0–10.0 | 7.75–15.50 | As per resin/viscosity |
Need help? Share a recent job and we’ll tune LPI/volume for density, dot gain & speed.
Construction & Materials
- Core: Steel or aluminum, dynamically balanced.
- Ceramic: Cr₂O₃ plasma‑sprayed, thickness ~0.25–0.30 mm.
- Engraving: Laser‑engraved cells — 60° hex (general), elongated/open‑channel (flow control).
- Hardness: ~HV 1200–1300.
QC on Delivery
- Volume report: BCM & cm³/m² baseline.
- Microscope cell photos: gear / center / drive.
- Balance report for core/sleeve.
Cleaning & Care
- On‑press: wipe/rinse before ink dries; maintain “kiss” blade pressure.
- Deep clean: scheduled laser or ultrasonic cycles.
- Filtration: magnets/filters to prevent slivers & score lines.
- Storage: dry, dust‑free; protect during changeovers.
Warranty & Support
Workmanship & ceramic adhesion warranty for 12 months under normal use. Excludes mechanical damage, mishandling, or scoring from debris/blades. Rapid support for diagnosis and refurbish options.
Quick Troubleshooting
Low Density
Check ink pH/viscosity, blade pressure and cell cleanliness. Consider a lower LPI / higher BCM if dots look starved.
Pinholes / Bubbles
Improve filtration and degas ink. For whites/varnish, try elongated cells for smoother flow.
Scoring / Lines
Inspect blade edge & contaminants. Use magnets/filters and reduce excess blade load.
Dirty Highlights
Over‑inking or clogged cells. Deep‑clean; consider higher LPI / lower BCM for process.
Related: Offset Rubber Rollers
We also manufacture press‑ready rubber roller sets for leading offset presses.
Ready for consistent transfer?
Share your job profile and get a tailored anilox spec with delivery timeline today.
